DTG

Direct-to-Garment (DTG) printing is a modern, digital method of printing full-color designs directly onto textiles—most commonly t-shirts—using specialized inkjet technology. Here’s a breakdown of the process:

🧵 1. Garment Selection

• Typically works best on 100% cotton garments (especially white or light-colored shirts).

• Dark-colored shirts require additional steps (see pre-treatment below).

🧽 2. Pre-Treatment (for dark garments)

• A pre-treatment solution is sprayed on the shirt to help the white ink bond properly.

• This step is essential for printing on dark fabrics, where a white base layer is needed.

• The shirt is then heat pressed to cure and flatten the fibers.

💻 3. Design Preparation

• The artwork is prepared using graphic design software and sent to the DTG printer.

• The design must be in high resolution (300 DPI) and sized correctly for the garment.

🖨️ 4. Printing

• The shirt is loaded onto the printer's platen (a flat surface that holds it in place).

• The DTG printer applies water-based, eco-friendly ink directly onto the fabric using inkjet technology.

• For dark shirts, the printer lays down a white underbase first, followed by the color layers.

🔥 5. Curing the Ink

• After printing, the shirt is cured using a heat press or conveyor dryer.

• This step ensures the ink adheres properly and becomes wash-resistant.

✅ 6. Quality Check & Packaging

• The printed garment is inspected for any defects or misprints.

• Once approved, it’s folded, packed, and ready for delivery.

✅ Key Benefits of DTG Printing:

• No setup costs – great for small orders or one-offs

• Full-color printing – photo-quality images and gradients

• Soft feel – ink soaks into the fabric rather than sitting on top

• Eco-friendly – water-based inks and minimal waste